Bulk solid level measurement determines the amount of granular materials in containers like silos, tanks, or hoppers, such as grain, sand, plastic pellets, or coal.
Accurate bulk solid level measurement is crucial for maximizing efficiency, preventing overflows and shortages, and accurately tracking volume or mass.
Industries like agriculture, mining, manufacturing, and food processing rely on this measurement for efficient inventory management and production processes.
3 Must-Knows for Choosing a Bulk Solids Level Measurement
To succeed in industrial applications, choose a solid level measurement technology suited to the material’s characteristics.
To ensure an informed decision, let’s review some key operational considerations.
Product Properties
Choosing the right sensor for bulk solids depends on the material itself.
Radar is effective for reflective materials like coal, while guided wave radar suits less reflective materials like plastic pellets. New high-frequency radars can handle small particles efficiently.
Consider the material’s abrasiveness too. Mechanical sensors with moving parts can be damaged or clogged by these materials.
Vessel Construction
The form and construction of a vessel in bulk solids applications might be easy to overlook, yet it’s very significant.
Internal features like fixtures and struts pose a difficulty for certain level instruments as they can cause inaccurate reading, making it more challenging for the user.
Proper process connection placement is critical when choosing a level instrument to avoid costly vessel modifications. Each technology has an optimal vessel placement.
Challenges in Bulk Solid Level Measurement
Operational conditions include factors like ambient and process temperatures, vessel pressure, and other relevant aspects of process operation.
Certain obstacles can limit specific level technologies. Some perform better in challenging conditions.
Before buying, do research how your current level instruments have historically handled similar obstacles.
Matsushima: Top Technologies for Bulk Solid Level Measurement
Matsushima employs various technologies to measure levels in vessels with bulk solids, offering solutions ranging from simple to complex.
Using sensors, transmitters, and switch technologies, Matsushima provides accurate measurements across numerous industries.
Range of Matsushima technologies for bulk solid level measurement, including:
1. Radar Level Transmitter
World-class sensor (265Hz) tackles tough conditions (heat, pressure, dust).
2. Sounding Level Meter
Measures material level with a weighted wire rope, outputting as it unwinds.
3. Vibration Level Switch
Vibrating tuning fork detects powder contact with frequency change, suitable for light powders like toner.
4. Admittance Level Switch
Senses material level with electrical changes, suitable for various materials.
5. Conductive Level Switch
Detects material contact with a weak current circuit, used widely from adhesives to dry powders.
6. Full Detector
Tilting sensor detects rising bulk material universally, unaffected by material variations.
7. Microwave Flow Switch
Detects powder flow in pipes using Doppler Effect with microwave reflection frequency variation.
8. Microwave Flow Monitor
Microwaves use Doppler Effect to measure powder flow speed, amount, and rate in pipes.
9. Dust Monitor
The probe detects dust levels, aiding in filter break detection and monitoring dust buildup in the collector.
10. Air Dust Monitor
The dust monitor measures airborne dust by its electrical charge, with higher charge indicating higher dust levels.
11. Signal Conditioner
Works with various devices, outputs data (4-20mA, DC1-5V), and has an LCD display for local monitoring.
12. Rotary Valve
Various product lineup of rotary valves. Ensures steady supply and durability with a robust structure.
13. Air Type Knocker
Compressed air hits the wall forcefully, removing powder material adhesion and clogging.
Each technology has pros, cons, and specific factors to consider, with the final choice depending on the material, vessel, construction, application fit, and customer preference.
Reliable Technology Supplier for Level Measurement of Bulk Solids in Malaysia
Not all level technologies are created equal. Some can handle tough conditions much better than others.
Before purchasing, take a look at how your mechanical process performs in the specific industrial situation.
For industrial supplies and expert advice in Malaysia, trust Pusaco. Instead of sifting through many options, a few well-suited models will suffice!
Contact Pusaco today to find the ideal technology for bulk solids level measurement and benefit from this trusted brand.
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